NPI Solutions
LTC Proto offers fast, high-quality New Product Introduction (NPI) support to help you move seamlessly from design validation to mass production. We specialize in rapid prototyping and process optimization for precision metal parts, accelerating your time to market.
- Rapid low-volume production runs up to 100,000+ parts
- Prototype delivery in as fast as 3 days to shorten validation cycles
- One-on-one support from process engineers for DFM and ramp-up readiness
What is NPI Manufacturing?
New Product Introduction (NPI) manufacturing is the process of bringing a new design into production quickly and efficiently.
At LTC Proto, our NPI services focus on fast prototyping, design-for-manufacturing (DFM) feedback, and low-volume production—helping customers validate designs, refine processes, and scale up with confidence.
The Role of LTC in NPI
LTC Proto plays a critical role in accelerating New Product Introduction by bridging the gap between design and production.
Our team works closely with customers to refine part designs, validate manufacturability, and deliver high-quality prototypes and trial runs in record time.
With in-house tooling, flexible production capabilities, and engineering expertise, we help reduce risk and speed up time to market.
- Fast, reliable prototyping
- Hands-on DFM support
- Scalable low-volume production
LTC Proto’s NPI Workflow
Ready to Start Your NPI Project?
Send us your drawings or 3D files and get a quote with DFM feedback—usually within 12h.
Our Services
We provide fast, actionable design feedback to improve manufacturability and reduce production risks.
What we optimize:
- Part geometry for stamping, bending, and forming feasibility
- Material selection for strength, corrosion, and cost
- Tolerance balancing for function and production efficiency
- Hole patterns, slots, and features for tool accessibility
We offer quick-turn samples using production-representative tools and methods, helping you validate faster.
Available processes:
- Precision stamping with soft or hybrid tooling
- CNC machining for tight-tolerance metal parts
- Wire EDM for intricate features or tool inserts
- TIG/MIG welding and spot welding for assemblies
We handle pre-production volumes to support testing, early builds, or limited releases before mass production.
Key capabilities:
- Short-run tooling for up to 10,000+ parts
- Fast tool adjustments for design changes
- Process monitoring to simulate volume runs
- Consistent quality with pre-set QC routines
We help ensure a smooth scale-up with robust tooling, repeatable processes, and stable output.
How we prepare:
- Hardened progressive dies for long tool life
- Inline sensors and jigs for defect control
- Batch tracking and inspection protocols
- Scalable scheduling and supply coordination
We support efficient shipping and handling across prototypes, bridge runs, and large orders.
What we offer:
- Standard or custom packaging per part type
- Barcoding and labeling for traceability
- Domestic and international shipping coordination
- Scheduled deliveries to align with your build plans
Our Materials and Surface Finishing for NPI
Material Selection for NPI
From aluminum to stainless steel, we offer a wide range of metals to support every NPI stage—from early samples to scale-up runs. Choose the right material based on strength, formability, and cost.
NPI-Ready Finishes
Whether you need corrosion resistance, conductivity, or a clean appearance, our surface treatments are tailored for NPI flexibility and production feasibility.
What Customers Say About Our NPI Support
“From Concept to Parts in Days”
We sent over our initial files on a Monday and had stamped samples by Thursday. The speed and quality were exactly what we needed to hit our testing deadlines.
Consumer Electronics Startup
“They Think Like an Extension of Our Team”
LTC Proto’s engineers helped us refine our design and avoid a forming issue that would’ve delayed our pilot build. Their DFM input was practical and fast.
Medical Device Company
“Reliable Partner for Bridge Builds”
We used LTC Proto for two short production runs before our overseas tool was ready. Everything—from QC to packaging—was handled like a full-scale job.
Industrial Systems OEM
How to Work With Us
From initial files to final delivery, we make it easy to move fast. Our NPI process is built to be responsive, flexible, and engineer-friendly—just send your part data, and we’ll take it from there.
Send Your Design
Upload your 2D drawings and/or 3D models. We accept common formats like STEP, IGES, and PDF.
Get DFM & Quote
Our engineers review your files and provide manufacturability feedback along with a detailed quote—typically within 1–2 working days.
Approve & Kick Off
Once you approve the quote, we start tooling and production immediately—no long queues, no delays.
Receive Your Parts
Prototypes can be delivered in as fast as 3 days. We also support trial runs and scheduled shipments for ongoing builds.
Need Help Choosing Material or Finish?
Our engineers can recommend the best-fit options based on your part’s function, timeline, and budget.
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